OmniRoute/src/instrumentation-node.ts

/**
 * Node.js-only instrumentation logic.
 *
 * Separated from instrumentation.ts so that Turbopack's Edge bundler
 * does not trace into Node.js-only modules (fs, path, os, better-sqlite3, etc.)
 * and emit spurious "not supported in Edge Runtime" warnings.
 */

function getRandomBytes(byteLength: number): Uint8Array {
  const bytes = new Uint8Array(byteLength);
  globalThis.crypto.getRandomValues(bytes);
  return bytes;
}

function toBase64(bytes: Uint8Array): string {
  return btoa(String.fromCodePoint(...bytes));
}

function toHex(bytes: Uint8Array): string {
  return Array.from(bytes, (byte) => byte.toString(16).padStart(2, "0")).join("");
}

/**
 * Rename a Node process title so OmniRoute is identifiable in `ps`/`htop`
 * instead of the generic Next.js standalone server name.
 *
 * Only rewrites titles that start with "next-server", preserving any
 * trailing suffix (e.g. " (v16.2.9)"). Every other title — including one
 * that has already been renamed, or one that merely contains
 * "next-server" elsewhere — passes through unchanged. Empty/undefined-safe.
 */
export function renameProcessTitle(currentTitle: string): string {
  if (!currentTitle) return currentTitle;
  if (!currentTitle.startsWith("next-server")) return currentTitle;
  return `omniroute${currentTitle.slice("next-server".length)}`;
}

/**
 * Normalize any thrown/rejected value into a real `Error` instance.
 *
 * Next.js's own `registerInstrumentation()` wrapper (see
 * `node_modules/next/dist/server/lib/router-utils/instrumentation-globals.external.js`)
 * unconditionally does `err.message = \`...${err.message}\`` on whatever our
 * `register()` export rejects with, assuming it is always an `Error`. If a raw
 * non-Error primitive bubbles up instead (e.g. sql.js's WASM adapter throws the
 * bare string `"Database closed"` — see `./lib/db/adapters/sqljsAdapter.ts`),
 * that assignment throws `TypeError: Cannot create property 'message' on
 * string '...'` in strict mode, masking the original error and crashing the
 * whole server on every boot (#6560). Normalizing before it leaves our code
 * guarantees Next always receives something `.message`-assignable.
 */
export function normalizeBootError(err: unknown): Error {
  return err instanceof Error ? err : new Error(String(err));
}

// Matches sql.js's raw `throw "Database closed"` (and similarly-worded
// variants) thrown when a query runs against an already-closed WASM handle —
// typically a stale globalThis-cached adapter left over by a prior
// close/reload racing with this boot (#6560).
const TRANSIENT_DB_CLOSED_RE = /database\s*(connection\s*)?(is\s*)?closed/i;

/**
 * Initialize the SQLite singleton for boot, tolerating one transient
 * "database closed" failure (#6560) by retrying once — the driverFactory
 * cache-eviction fix (`preInitSqlJs`) makes the retry create a fresh adapter
 * instead of reusing the dead one. Any other failure (or a second consecutive
 * "database closed") is re-thrown as a real `Error` via `normalizeBootError`
 * so it can never crash instrumentation with a masking TypeError — the caller
 * (`registerNodejs`) still surfaces it as a real boot failure.
 *
 * `ensureDbInitializedFn` is only for tests to inject a fake without
 * module-mocking (`node:test` does not support `mock.module` reliably here).
 */
export async function ensureDbReadyForBoot(
  ensureDbInitializedFn?: () => Promise<void>
): Promise<void> {
  const ensureDbInitialized =
    ensureDbInitializedFn ?? (await import("@/lib/db/core")).ensureDbInitialized;

  try {
    await ensureDbInitialized();
  } catch (err: unknown) {
    const normalized = normalizeBootError(err);
    if (!TRANSIENT_DB_CLOSED_RE.test(normalized.message)) {
      throw normalized;
    }
    console.warn(
      "[STARTUP] Database was closed by a prior reload/shutdown — retrying with a fresh connection (#6560):",
      normalized.message
    );
    try {
      await ensureDbInitialized();
    } catch (retryErr: unknown) {
      throw normalizeBootError(retryErr);
    }
  }
}

function isBackgroundServicesDisabled(): boolean {
  const raw = process.env.OMNIROUTE_DISABLE_BACKGROUND_SERVICES;
  if (!raw) return false;
  return new Set(["1", "true", "yes", "on"]).has(raw.trim().toLowerCase());
}

async function ensureSecrets(): Promise<void> {
  let getPersistedSecret = (_key: string): string | null => null;
  let persistSecret = (_key: string, _value: string): void => {};

  try {
    ({ getPersistedSecret, persistSecret } = await import("@/lib/db/secrets"));
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn(
      "[STARTUP] Secret persistence unavailable; falling back to process-local secrets:",
      msg
    );
  }

  if (!process.env.JWT_SECRET || process.env.JWT_SECRET.trim() === "") {
    const persisted = getPersistedSecret("jwtSecret");
    if (persisted) {
      process.env.JWT_SECRET = persisted;
      console.log("[STARTUP] JWT_SECRET restored from persistent store");
    } else {
      const generated = toBase64(getRandomBytes(48));
      process.env.JWT_SECRET = generated;
      persistSecret("jwtSecret", generated);
      console.log("[STARTUP] JWT_SECRET auto-generated and persisted (random 64-char secret)");
    }
  }

  if (!process.env.API_KEY_SECRET || process.env.API_KEY_SECRET.trim() === "") {
    const persisted = getPersistedSecret("apiKeySecret");
    if (persisted) {
      process.env.API_KEY_SECRET = persisted;
    } else {
      const generated = toHex(getRandomBytes(32));
      process.env.API_KEY_SECRET = generated;
      persistSecret("apiKeySecret", generated);
      console.log(
        "[STARTUP] API_KEY_SECRET auto-generated and persisted (random 64-char hex secret)"
      );
    }
  }
}

/**
 * Warm the model catalog's durable, apiKey-independent sub-caches at startup
 * so real /v1/models traffic (any client, any API key) avoids paying their
 * cold-build cost on first use. Fire-and-forget from the caller, non-fatal.
 *
 * getUnifiedModelsResponse()'s own top-level Response cache (`catalogCache`
 * in catalog.ts) is keyed by prefix/isCodex/apiKey AND has only a 1.5s TTL
 * (CATALOG_CACHE_TTL_MS — a burst-dedup window added for #6408 to coalesce
 * concurrent SDK/dashboard requests, not a startup-warm cache). Warming that
 * cache with an unauthenticated dummy request has essentially no lasting
 * effect: real traffic almost never arrives within 1.5s of this warmup
 * completing, regardless of whether its cache key happens to match a real
 * client's apiKey. The one genuinely durable, apiKey-independent cost in the
 * catalog build is getOpenRouterCatalog()'s 24h disk-cached network fetch
 * (src/lib/catalog/openrouterCatalog.ts) — buildUnifiedModelsResponseCore()
 * calls it unconditionally whenever an OpenRouter connection is configured,
 * decoupled from the per-key Response cache entirely, so warming it directly
 * here benefits every subsequent /v1/models request regardless of that
 * request's own apiKey. Only fetched when an OpenRouter connection actually
 * exists, so deployments that never use OpenRouter don't pay an unconditional
 * third-party network call at every boot.
 *
 * Exported (rather than left inline in registerNodejs()) so it can be unit
 * tested directly without exercising the rest of the startup sequence.
 */
export async function warmModelCatalogCache(): Promise<void> {
  try {
    const { getUnifiedModelsResponse } = await import("@/app/api/v1/models/catalog");
    await getUnifiedModelsResponse(new Request("http://127.0.0.1/v1/models"));
    console.log("[STARTUP] Model catalog cache warmed");
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn("[STARTUP] Model catalog warmup failed (non-fatal):", msg);
  }
  try {
    const [{ getProviderConnections }, { getOpenRouterCatalog }] = await Promise.all([
      import("@/lib/db/providers"),
      import("@/lib/catalog/openrouterCatalog"),
    ]);
    const openrouterConnections = await getProviderConnections({
      provider: "openrouter",
      isActive: true,
    });
    if (openrouterConnections.length > 0) {
      await getOpenRouterCatalog();
      console.log("[STARTUP] OpenRouter model catalog cache warmed");
    }
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn("[STARTUP] OpenRouter catalog warmup failed (non-fatal):", msg);
  }
}

export async function registerNodejs(): Promise<void> {
  // Rename the process title so OmniRoute is identifiable in ps/htop instead
  // of the generic "next-server" standalone server name.
  process.title = renameProcessTitle(process.title);

  // Initialize proxy fetch patch FIRST (before any HTTP requests)
  await import("@omniroute/open-sse/index.ts");
  console.log("[STARTUP] Global fetch proxy patch initialized");

  // Guarantee the SQLite singleton — including a sql.js WASM pre-init when
  // both synchronous drivers (better-sqlite3, node:sqlite) are unavailable —
  // is ready before ANY other startup step reaches getDbInstance(). This
  // MUST run before ensureSecrets, clearStaleCrashCooldowns,
  // getSettings, initAuditLog below: those all reach getDbInstance()
  // transitively, and used to run ahead of this call (previously at the end
  // of this function), throwing the misleading "sql.js WASM ainda não foi
  // pré-inicializado" error for an existing DB file when both sync drivers
  // failed (#7288 / #7494). ensureDbInitialized() itself is idempotent and
  // caches the singleton, so every later getDbInstance() call below is a
  // free no-op re-read of the same connection — no double-init cost.
  await ensureDbReadyForBoot();

  await ensureSecrets();
  const { enforceWebRuntimeEnv } = await import("@/lib/env/runtimeEnv");
  enforceWebRuntimeEnv();

  // Trigger request-log layout migration during startup, before any request hits usageDb.
  await import("@/lib/usage/migrations");

  const { initConsoleInterceptor } = await import("@/lib/consoleInterceptor");
  initConsoleInterceptor();

  // Clear stale transient connection cooldowns persisted from an unclean crash.
  // A crash mid-burst can leave far-future `rate_limited_until` values in the DB
  // that cause every connection to be skipped by getProviderCredentials(), making
  // all subsequent requests time out at Bottleneck's maxWaitMs (120 s default).
  // Terminal states (banned / expired / credits_exhausted) are intentionally kept.
  // See: https://github.com/diegosouzapw/OmniRoute/issues/3625 (Part A)
  try {
    const { clearStaleCrashCooldowns } = await import("@/lib/db/providers");
    const { cleared } = clearStaleCrashCooldowns();
    if (cleared > 0) {
      console.log(
        `[STARTUP] Cleared ${cleared} stale transient connection cooldown(s) from prior crash (#3625)`
      );
    }
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn("[STARTUP] Could not clear stale crash cooldowns (non-fatal):", msg);
  }

  const [
    { initGracefulShutdown },
    { initApiBridgeServer },
    { startBackgroundRefresh },
    { ensureCloudSyncInitialized },
    { startProviderLimitsSyncScheduler },
    { getSettings },
    { applyRuntimeSettings },
    { startRuntimeConfigHotReload },
    { startSpendBatchWriter },
    { registerDefaultGuardrails },
    { ensurePersistentManagementPasswordHash },
    { skillExecutor },
    { registerBuiltinSkills },
  ] = await Promise.all([
    import("@/lib/gracefulShutdown"),
    import("@/lib/apiBridgeServer"),
    import("@/domain/quotaCache"),
    import("@/lib/initCloudSync"),
    import("@/shared/services/providerLimitsSyncScheduler"),
    import("@/lib/db/settings"),
    import("@/lib/config/runtimeSettings"),
    import("@/lib/config/hotReload"),
    import("@/lib/spend/batchWriter"),
    import("@/lib/guardrails"),
    import("@/lib/auth/managementPassword"),
    import("@/lib/skills/executor"),
    import("@/lib/skills/builtins"),
  ]);

  // Proxy health scheduler (auto-removes dead proxies on interval)
  await import("@/lib/proxyHealth/scheduler");

  initGracefulShutdown();
  initApiBridgeServer();
  startSpendBatchWriter();
  registerDefaultGuardrails();
  registerBuiltinSkills(skillExecutor);
  console.log("[STARTUP] Spend batch writer started");
  console.log("[STARTUP] Guardrail registry initialized");
  console.log("[STARTUP] Builtin skill handlers registered");
  if (!isBackgroundServicesDisabled()) {
    startBackgroundRefresh();
    console.log("[STARTUP] Quota cache background refresh started");
    startProviderLimitsSyncScheduler();
    console.log("[STARTUP] Provider limits sync scheduler started");
    const { startQuotaAutoPing } = await import("@/lib/services/quotaAutoPing");
    startQuotaAutoPing();
    console.log("[STARTUP] Quota auto-ping scheduler started (opt-in, no-op until enabled)");
    const cloudSyncInitialized = await ensureCloudSyncInitialized();
    console.log(
      `[STARTUP] Cloud/model sync background bootstrap ${cloudSyncInitialized ? "initialized" : "skipped"}`
    );
    const { initBatchProcessor } = await import("@omniroute/open-sse/services/batchProcessor");
    initBatchProcessor();
    console.log("[STARTUP] Batch processor started");
  }

  try {
    const [
      { migrateCodexConnectionDefaultsFromLegacySettings },
      { startSessionAccountAffinityCleanup },
      { seedDefaultModelAliases },
    ] = await Promise.all([
      import("@/lib/providers/codexConnectionDefaults"),
      import("@/lib/db/sessionAccountAffinity"),
      import("@/lib/modelAliasSeed"),
    ]);
    let settings = await getSettings();
    const passwordState = await ensurePersistentManagementPasswordHash({
      logger: console,
      settings,
      source: "startup",
    });
    settings = passwordState.settings;
    const runtimeChanges = await applyRuntimeSettings(settings, { force: true, source: "startup" });
    if (runtimeChanges.length > 0) {
      console.log(
        `[STARTUP] Runtime settings hydrated: ${runtimeChanges
          .map((entry) => entry.section)
          .join(", ")}`
      );
    }

    // Restore Global System Prompt into in-memory config (#2468/#2470)
    if (settings.systemPrompt) {
      const { setSystemPromptConfig } =
        await import("@omniroute/open-sse/services/systemPrompt.ts");
      setSystemPromptConfig(settings.systemPrompt);
      console.log("[STARTUP] Global System Prompt restored from settings");
    }

    // Restore the proxy-level Thinking-Budget config (#5312 RC-A). It lives in
    // `settings.thinkingBudget` and is NOT covered by applyRuntimeSettings, so
    // without this the dashboard mode (auto/custom/adaptive) silently reverts to
    // the passthrough default on every restart. Previously this was only wired into
    // the unused `server-init.ts`, so it never ran in production.
    const { hydrateThinkingBudgetConfig } =
      await import("@omniroute/open-sse/services/thinkingBudget.ts");
    if (hydrateThinkingBudgetConfig(settings)) {
      console.log("[STARTUP] Thinking-Budget config restored from settings");
    }

    const seededModelAliases = await seedDefaultModelAliases();
    console.log(
      `[STARTUP] Model alias seed: applied=${seededModelAliases.applied.length}, skipped=${seededModelAliases.skipped.length}, failed=${seededModelAliases.failed.length}`
    );
    startSessionAccountAffinityCleanup();

    const migration = await migrateCodexConnectionDefaultsFromLegacySettings();
    if (migration.migrated) {
      console.log(
        `[STARTUP] Migrated Codex connection defaults for ${migration.updatedConnectionIds.length} connection(s)`
      );
      if (settings.cloudEnabled === true) {
        const [{ syncToCloud }, { getConsistentMachineId }] = await Promise.all([
          import("@/lib/cloudSync"),
          import("@/shared/utils/machineId"),
        ]);
        const machineId = await getConsistentMachineId();
        await syncToCloud(machineId);
        console.log("[STARTUP] Synced migrated Codex connection defaults to cloud");
      }
    }

    startRuntimeConfigHotReload();
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn("[STARTUP] Could not restore runtime settings:", msg);
  }

  try {
    const { initAuditLog, cleanupExpiredLogs } = await import("@/lib/compliance/index");
    initAuditLog();
    console.log("[COMPLIANCE] Audit log table initialized");

    const cleanup = await cleanupExpiredLogs();
    if (
      cleanup.deletedUsage ||
      cleanup.deletedCallLogs ||
      cleanup.deletedProxyLogs ||
      cleanup.deletedRequestDetailLogs ||
      cleanup.deletedAuditLogs ||
      cleanup.deletedMcpAuditLogs
    ) {
      console.log("[COMPLIANCE] Expired log cleanup:", cleanup);
    }
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn("[COMPLIANCE] Could not initialize audit log:", msg);
  }

  // Storage-configured scheduled VACUUM (#4437): registers the timer from
  // Settings > System & Storage and persists lastVacuumAt for the UI.
  try {
    const { initVacuumScheduler } = await import("@/lib/db/vacuumScheduler");
    initVacuumScheduler();
    console.log("[STARTUP] Scheduled VACUUM initialized (#4437)");
  } catch (err: unknown) {
    const msg = err instanceof Error ? err.message : String(err);
    console.warn("[STARTUP] Could not initialize vacuum scheduler (non-fatal):", msg);
  }

  // Warm the model catalog's durable, apiKey-independent sub-caches at
  // startup — see warmModelCatalogCache() for why the top-level Response
  // cache alone doesn't deliver this. Fire-and-forget, non-fatal.
  void warmModelCatalogCache();

  if (!isBackgroundServicesDisabled()) {
    try {
      const { bootstrapEmbeddedServices } = await import("@/lib/services/bootstrap");
      await bootstrapEmbeddedServices();
      console.log("[STARTUP] Embedded services bootstrap complete");
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Embedded services bootstrap failed (non-fatal):", msg);
    }

    try {
      const { initEmbedWsProxy } = await import("@/lib/services/embedWsProxy");
      initEmbedWsProxy();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Embed WS proxy failed to start (non-fatal):", msg);
    }

    try {
      const { autoRefreshDaemon } = await import("@omniroute/open-sse/services/autoRefreshDaemon");
      autoRefreshDaemon.start();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Auto-refresh daemon failed to start (non-fatal):", msg);
    }

    // Proactive connection-cooldown recovery (#8): re-validate connections whose
    // transient `rate_limited_until` window has elapsed OUTSIDE the request hot
    // path, so the first request after a cooldown does not pay the probe latency.
    // Lazy/self-recovery still happens in getProviderCredentials; this front-runs it.
    try {
      const { initConnectionRecoveryScheduler } = await import("@/lib/quota/connectionRecovery");
      initConnectionRecoveryScheduler();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Connection recovery scheduler failed to start (non-fatal):", msg);
    }

    try {
      // Arena ELO sync: model intelligence from the Arena AI leaderboard, powering the
      // Free Provider Rankings page. On by default; configurable from Dashboard Feature Flags.
      // Non-blocking — the initial sync is fire-and-forget and never fatal.
      const { initArenaEloSync } = await import("@/lib/arenaEloSync");
      const started = await initArenaEloSync();
      if (started) {
        console.log("[STARTUP] Arena ELO sync initialized");
      }
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Arena ELO sync failed to start (non-fatal):", msg);
    }

    // Pricing sync: opt-in external pricing data (self-gated by PRICING_SYNC_ENABLED inside
    // initPricingSync). Was only wired into the unused server-init.ts, so it never ran in the
    // standalone runtime even when enabled. Non-blocking, never fatal.
    try {
      const { initPricingSync } = await import("@/lib/pricingSync");
      await initPricingSync();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Pricing sync failed to start (non-fatal):", msg);
    }

    // models.dev capability sync: opt-in via Settings > AI (self-gated by
    // settings.modelsDevSyncEnabled inside initModelsDevSync). Previously had no caller at all,
    // so the toggle was inert. Non-blocking, never fatal.
    try {
      const { initModelsDevSync } = await import("@/lib/modelsDevSync");
      await initModelsDevSync();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] models.dev sync failed to start (non-fatal):", msg);
    }

    // Context-window self-correction (5004): periodically reconcile provider-declared
    // windows (from /models discovery) into auto:discovery overrides. Reuses already-synced
    // data (no new fetch); disable via CONTEXT_WINDOW_RECONCILE_INTERVAL=0. Never fatal.
    try {
      const { startContextWindowReconcile } = await import("@/lib/contextWindowResolver");
      startContextWindowReconcile();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] context-window reconcile failed to start (non-fatal):", msg);
    }

    // TV6 typed memory decay: optional periodic sweep of decayed episodic memories. Doubly
    // opt-in (no-op unless MEMORY_TYPED_DECAY_ENABLED=true AND
    // MEMORY_TYPED_DECAY_SWEEP_INTERVAL>0). Never deletes by default. Never fatal.
    try {
      const { startMemoryDecaySweep } = await import("@/lib/memory/typedDecay");
      startMemoryDecaySweep();
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] memory decay sweep failed to start (non-fatal):", msg);
    }

    // Real-time dashboard WebSocket daemon (port 20132): powers Combo Studio Live,
    // the Home live-pulse, and Live Compression. liveServer.ts auto-starts the
    // daemon on import (gated by OMNIROUTE_ENABLE_LIVE_WS, default ON) — but NOTHING
    // imported it in the packaged standalone/PM2 runtime. Only the unused
    // `server-init.ts` and a dev-only helper script (`scripts/start-ws-server.mjs`)
    // ever pulled it into a module graph, so in the published `omniroute` bin the
    // daemon never bound its port and every live dashboard reported "Live disabled —
    // WebSocket disconnected". Importing it here (the instrumentation hook that DOES
    // run in standalone) fires that flag-gated auto-start. Side-effect import + the
    // module's own `.catch` keep it non-fatal.
    try {
      await import("@/server/ws/liveServer");
      console.log("[STARTUP] Live dashboard WebSocket daemon bootstrap invoked");
    } catch (err: unknown) {
      const msg = err instanceof Error ? err.message : String(err);
      console.warn("[STARTUP] Live dashboard WebSocket daemon failed to start (non-fatal):", msg);
    }
  }
}